200Kg/h Small Toilet Soap production Line
Toilet soap, bathing soap, hotel soap production line, 100-300kg/h small capacity suitable for beginners to start a soap factory. Automatic soap production line: the machines are easy to operate and maintain.
Description
Zhengzhou Fanda Machinery Co., Ltd. is one of the leading manufacturers and suppliers of 200Kg/h Small Toilet Soap production Line in China. With abundant experience, we warmly welcome you to buy cheap 200Kg/h Small Toilet Soap production Line for sale here from our factory. For price consultation, contact us.
Introduction of 100-300kg/h Small Toilet Soap Line
This toilet soap production line is a soap finishing line designed to make toilet soaps, bathing soaps, and hotel soaps from soap noodles and other ingredients as raw materials; the designed capacity is 100-300Kg/h for finished soaps. This production line can make various sizes and shapes of medium- and high-grade toilet soaps with TFM (total fatty acid) content from 35% to 72%.
The raw materials go through mixing, milling, extrusion, toilet soap stamping, and collection of finished soap. During mixing, the mixer blends ingredients such as flavor and color additives and raw materials to ensure uniform TFM in the soap noodles. During milling, the machine refines and grinds the raw materials, then presses them into schistose material. During soap bar extrusion, we use a double-layer vacuum plodder with hot-press technology; the soap material is extruded through two-stage augers and a vacuum chamber to give the soap bar a compact structure that is less likely to crack. During the toilet soap stamping process, we can stamp each soap bar to the buyer's size and shape requirements and press the buyer's logo onto the soap using cold-stamping technology.
The duplex vacuum plodder uses water-cooling technology to cool the machine and improve operation stability.
We can design and produce molds for plodders and toilet soap stamping machines to make finished soaps to the buyer's requirements for size, shape, weight, and logo. The buyer only needs to tell us the TFM percentage of soap noodles, the TFM percentage of finished soap, and the shape, weight, and logo; then our engineer can design and produce the mold and calculate the formula.
The main raw material for this production line is soap noodles; other ingredients include caustic soda, Zeolite, Perfume, and pigment.
Main raw material: Soap Noodles
Ingredients: Caustic soda, Zeolite, Perfume, pigment, and ingredients according to the buyer's formula
Water: Water circulating in rollers of three-roller mill, inter-layer of augers on duplex vacuum plodder to cool the machines
Installed power: 33.5Kw, electricity consumption: 25-30Kw/h
Installation size: 20 x 8 x 3.5 meters (L x W x H)
Labor required: 6-8
Working Flowchart for 100-300Kg/h Small Toilet Soap Line
Machine List for 100-300Kg/h Small Toilet Soap Line
|
No. |
Name |
Model and Specification |
Quantity |
|
1 |
Mixer |
Model: WJ600 Capacity: 75Kg/batch Motor: 4Kw Dimension: 1400x800x1050mm |
1 set |
|
2 |
Three Roller Mill |
Model: SG150 Capacity: 300Kg/h Roller quantity: 3 Roller diameter: 150mm Roller working area length: 300mm Motor: 2.2Kw, 380V, 50Hz, 3 phase or customized Dimension: 820x800x920mm |
1 set |
|
3 |
Duplex Vacuum Plodder |
Model: ST180 Capacity: 300Kg/h Heating power: 2.5 kWw. Upper auger motor: 5.5Kw Lower auger motor: 7.5Kw, speed inverter adjustable Dimension: 2860x880x2220mm |
1 set |
|
4 |
Vacuum Pump |
Model: B8 Vacuum capacity: 8 Liters/second Motor: 1.1Kw Dimension: 600x500x350mm |
1 set |
|
5 |
Toilet Soap Stamping Machine |
Model: XD120 Speed 60-120pcs/minute Motor: 2.2kw Dimension: 1500x1000x1200mm |
1 set |
|
5.1 |
Toilet Soap Mold |
Mold for toilet soap molding machine Mold determines the shape, size, weight, and logo forthe finished toilet soap |
1 set |
|
6 |
Low Temperature Chiller |
Model: LD5 Refrigerating capacity: 6800kcal/h Freezing coolant to -18 Celsius Compressor power: 3.75Kw Air fan power: 0.25Kw Cooling Temperature: -18 °C Refrigerant: R22 Dimension: 900x700x1700mm |
1 set |
|
7 |
Conveyor |
7.1 Conveyor between mixer and three-roller mill Dimension: 3000x480x600mm, motor 1.5kw 7.2 Conveyor between three-roller mill and duplex plodder Dimension: 4000x480x600mm, motor 1.5kw 7.3 Recycle conveyor from stamping machine to duplex plodder Dimension: 6000x480x600mm, motor 1.5kw |
3 sets |
|
8 |
Electric Panel |
Model: XL21 Button-controlled electric panel to control all the machines in this production line |
1 set |
We can make the whole machine of carbon steel or make the machine contact parts of stainless steel SS304
Sample toilet soaps produced from 100-300kg/h Small Toilet Soap Line
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