1000kg/h Laundry Soap Production Line

Zhengzhou Fanda Machinery Co., Ltd. is one of the leading manufacturers and suppliers of 1000kg/h laundry soap production line in China. With abundant experience, we warmly welcome you to buy cheap 1000kg/h laundry soap production line for sale here from our factory. For price consultation, contact us.

 

800-1000kg/h laundry soap production line

The 1000kg/h laundry soap production line is a complete line for making laundry soap from soap noodles; the process includes mixing, refining, milling, extruding, cutting, and packing steps. The 1000kg/h laundry soap production line makes high-grade laundry soap with 40-70% fatty acid content and uses double vacuum pressing technology; the final soap is compact and resists cracking.

Flowchart of 800-1000kg/h laundry soap production line

1. Mixer: Mixing soap noodles with ingredients like Caustic soda, Sodium silicate, essence, and Pigment

2. Refiner mill: Milling and refining the mixed raw material to press it into granules; the pressing force can make the soap noodles and other ingredients mix more uniformly, thus improving smoothness and tightness of the finished soap

3. Three roller mill: Milling and refining mixed raw materials and pressing them into lamina form / schistose, to improve the fineness and evenness, thus making the finished soap bar tighter and smoother

4. Duplex vacuum plodder: extruding raw material into soap bars under vacuum conditions

5. Vacuum pump: installed on the duplex vacuum plodder, exhausting water and impurities in the extruding chamber and creating a vacuum circumstance

6. Laundry soap cutting machine: presses the logo on the soap bar and cuts the soap bar into laundry soap

7. Conveyor:

7.1 PVC belt conveyor sends mixed material from mixer to refiner mill

7.2 PVC belt conveyor sends milled schistose froth from the three-roller mill to the duplex vacuum plodder

7.3 Flat belt conveyor to collect finished laundry soap

8. Chiller: Supply cooling water and circulate the cooling water to cool down the refiner mill, three-roller mill, and plodder

9. Electric panel: Control all the machines in the production line start/sop and protect the motors

    Mixer and conveyor 7.1 havean  independent electrical panel, so that it is easier to control raw material feeding

10. Packing machine: Pack finished laundry soap into bags and printthe  date on the bag

Working condition of 800-1000kg/h laundry soap production line

1. Water: 1 cubic meter of circulating water (no consumption)

2. Electricity: 80.24Kw.h

The standard voltage is 380V, 50Hz, we can customize the motor to your voltage requirements

3. Installation area: length 25 meters, width 8 meters, height 3.5 meters.

This area includes storage for soap noodles, finished laundry soap, and the workers' operation area.

4. Labor: need 5-6 people to operate the production line

Two people feed the soap noodles to the mixer and operate the mixer; since the mixer is batch working, people are needed to control the discharge of the mixed soap noodles

Two people work at the packing machine to pack the soap

One person takes care of the whole line while it is working

One or two people move the soap noodles and store the final laundry soap.

Detailed machine list of 800-100kg/h laundry soap production line

No.	Machine name & Specification	Model	Quantity	Power
1	Mixer  Capacity: 300Kg/batch Mixing soap noodles and pigment, perfume, and other ingredients evenly Weight: 870Kg Dimension: 2300x1200x1850mm	WJ800	1	11Kw
2	Refiner mill  Capacity: 1000-2000kg/h Milling and refining the mixed raw material Weight: 950Kg Dimension: 2450x970x2250mm	JM273	1	11Kw
3	Three-roll mill   Capacity: 1000kg/h To grind raw material and prepare for the next step Weight: 1735Kg Dimension: 1700x1200x1300m	SG260	1	11Kw
4	Duplex vacuum plodder   Capacity: 1000kg/h To make laundry soap Weight: 2035Kg Dimension: 3850x1000x2290mm	ST245	1	11+15Kw
5	Vacuum pump   Capacity: 8Liter/second Make the plodder extruding chamber vacuum Weight: 65Kg Dimension: 600x500x350mm	B8	1	1.1Kw
6	Laundry soap cutting machine To cut the soap bar into laundry soap, press the logo on the soap bar Cutting length: 60-1000mm adjustable Weight: 128Kg Dimension: 820x500x1080mm	FZ40	1	1.5Kw
6.1	Laundry soap mold Design according to buyer requirements for soap shape, size, weight, and logo	FZ40	1	/
7	7.1 Conveyor sends raw material from mixer to refiner mill, dimensions 4300x600x600 mm 7.2 Conveyor sends raw material from refiner mill to plodder, dimensions 4300x600x600 mm 7.3 Flat conveyor collects soap after cutting machine, dimensions 4300x600x850mm PVC conveyor belt which is food grade, conveyor shell made of carbon steel Q235 Total weight 480Kg	FDP50	1	1.5*3=4.5Kw
8	Chiller Water chiller, to supply cooling water to the refiner mill, three roller mills, duplex vacuum plodder, cooling down the machines and improving machine working stability Cooling temperature: 5-15 Celsius Equipped with two compressors, two air fans, and a water pump Weight: 390Kg	LS12	1	11.34Kw
9	Electric panel To control all of the machines Electrical elements: CHNT brand	XL21	1	/
10	Packing machine Wrap laundry soap into bags Packing material: OPP/CPP film, OPP and PE composite film, PET and PE composite film, etc ., one-layeror multi-layer composite film roll Control system: Triple servo system Machine setting from touch screen Language: English Packing speed: 60-150 bag/minute Packing film max width: 350mm Packing film roll max diameter: 320mm Pack soap length: Infinite length, servo motor adjustable Packing soap width: 20- 80 mm Pack soap max height: 60mm Voltage: 220V, 50Hz, Single phase Overall dimension: 3990x800x1460mm Weight: 500Kg	PT350	1	2.8

 

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