Soap Noodle Production Line Saponification Plant Equipment

Production line to make soap noodles from oil, mixing oil and caustic soda for saponification reaction and extruding soap noodles, capacity 1-2t/h

Send Inquiry

Description

Introduction for Soap Noodle Production Line Saponification Equipment

This is a saponification production line designed to make soap noodles from oil, caustic soda and other ingredients as raw material, the designed capacity is 1000-2000Kg/h. From this production line can make different color and smell medium and high grade soap noodles which have TFM (totally fatty acid) contain from 35% to 65%. The oil materials are processed under a procedure of oil melting, mixing and saponification, vacuum drying, pelletizing to get the soap noodles.

Production Conditions

Water: 10 cube meter circulation water

Electricity supply: 100Kw, voltage 380V, 50Hz, 3 Phase

Warehouse size for installation: 30x10x15 meter (L*W*H), include the worker's operation area

Labor: 5-10 peoples/shift

Flowchart for Soap Noodle Production Line

Machine List for Saponification Plant

No.	Name/Model	Specification	Quantity
1	Oil feeding tank	Φ 2500mm, height 3000mm Tank main body will be fabricate on site during installation	4 sets
2	Saponification tank	Add caustic soda, pigment, perfume., etc and mixing them together with oil, sufficient reaction and water saving. Capacity: 2t/batch Motor 4kw*2=8Kw Tank Φ1500mm, height 3160mm	2 sets
3	Tubular heater	Heating tube quantity: 87pcs Φ 525mm, height 3450mm	1 set
4	Filter tank	Φ 400mm, height 550mm Sieve diameter: 6.5mm	2 sets
5	Vacuum dryer	Rotating speed: 13rpm Capacity: 1000-2000Kg/h Motor: 3Kw Dimension: 3280x1500x1600mm	1 set
6	Double-auger soap noodle extruder	Capacity: 1000-2000kg/h Motor: 15Kw Dimension: 2600x900x1200mm	1 set
7	Cyclone separator	Φ 960mm, height 3400mm	1 set
8	Atmospheric condenser	Φ 950mm, height 3800mm	1 set
9	Air water separator	Φ400mm, height 1300mm	1 set
10	Water tank	Fabricate on site during installation	1 set
11	Buffer tank	Φ 700mm, height 2300mm	1 set
12	Pumps	Vacuum pump 1 set 22Kw Pump for liquid soda 1 set 1.5Kw Pump for melted oil 1 set 3Kw Pump for bleach 2 sets 2.2+3Kw Pump for soap base 4 sets 4+5.5+5.5+5.5Kw Submersible pump 1 set 3Kw	1 lot
13	Electric panel	Control saponification plant
14	Conveyor	Length 7 meter, PVC food grade conveyor belt Motor 1.5Kw	1 set
15	Installation material	The Iron plate, Valves, flange, elbow required for installation	1 lot
16	Boiler	Steam boiler Rated evaporation: 2t/h	1 set