Livestock Feed Production Equipment

10-15t/h Livestock Feed Production Equipment is designed to make animal feed, livestock feed, and poultry feed for commercial purposes, it is a medium-size pellet line designed in a vertical structure.

We have an engineering team designing the line according to client requirements on the final feed features. Our engineering team specializes in designing feed pellet lines to make the layout, assemble machine lists, design installation drawings, and install plans according to client building size. We have a production team to produce the machines in high quality and good performance. We have an installation engineer team to install the machines, commission the machines, and train client staff.

We can provide the main machines, conveying equipment, de-dust equipment, pneumatic elements, control system, and platform for a complete 10-15t/h Livestock Feed Production Equipment. The whole system is designed by our company, manufactured by our company, installed by our company and we provide long-term after-sales service.

According to client requirements on the features of pellets, our team can give suggestions on the formula of raw material and design a reasonable flow chart to process this raw material into good quality feed pellets.

A reasonable 10-15t/h Livestock Feed Production Equipment includes the following parts: Raw material receiving part, Grinding part, Raw material proportioning part, Mixing part, Pelletizing part, Pellet cooling and breaking part, Pellet sieving and packing part, Controlling system.

* The raw material receiving and cleaning part includes material receiving, granular material cleaning, powdered material cleaning, dust collecting, and conveying devices.

Raw materials go to the Livestock Feed Production Equipment from the inlet tank, granular material goes to a granular sieve, and powdered raw materials go to a powder sieve to move stone, clay, iron, and other foreign material thus making sure all the granular materials go to the feed pellet production line is clean and without iron.

In this part, they are equipped with a pulse dust collector to collect dust during cleaning, so that there is no pollution during machines working.

This system is equipped with a pneumatic tee and rotary distributor to control the material flow direction.

After cleaning the granular material goes to the hammer mill by bucket elevator and the powdered material goes to the proportioning part director from the elevator.

All these machines are controlled by the electric control system, the material flowing direction is designed by the engineering team and the material go to their designed direction from pipes. Labor only needs to put raw material into the feeding inlet.

* The main equipment applied in the grinding part is the hammer mill, there is also an equipped conveying system, pneumatic control system, and pulse dust collector in the hammer mill.

Our hammer mill assembled to feed pellet production line is a water drop type hammer mill, the appearance of this kind the hammer mill is designed like a water drop, this material has better-flowing ability inside a hammer mill so that it can improve grinding efficiency.

The motor is installed to hammer mill by coupling, motor, and rotor joint directly, thus the motor can drive the rotor rotating without a v-belt, thus improving transmission efficiency.

The grinding chamber can be opened from two sides directly so that it is easier to maintain and change hammers and screens. This kind of design saves time and labor for maintaining the machinery.

The hammerhead applied high-strength tungsten carbide, thus extending the lifetime of the hammer mill.

The pulse dust collector equipped to hammer mill brings a better de-dust effect compared with the traditional cyclone de-dust system.

After the granular got a grinder in the hammer mill, the powders fall to the screw conveyor connected under the hammer mill and go to the bucket elevator to be transferred to proportioning part.

This grinding system is also controlled by an electric controlling system, no need for people to do labor work for that.

* Material proportioning part is an important procedure for a feed pellet production line because it decides the ratio of each kind of raw material.

For feed pellets for different animals, livestock, and poultry in different stages, the formula is different, because of the need to consider the nutrition for them. So the proportion of each kind of raw material is different, under each formula, there is a certain ratio for raw materials.

After these raw materials grinding into powders each kind of powder is stored in a hopper the powdered raw material from the cleaning part is stored in the same way. Under each hopper there is a discharge auger to out the powder, the discharge auger is controlled by an electric controlling system together with the weighing system. The batch weigher weighs each kind of raw material according to the formula and controls the discharge auger to send powder material to the buffer tank, then goes to the mixing machine.

On each hopper have a sensor to indicate the level of raw material stored.

The door under the buffer tank is controlled by a pneumatic system to work automatically.

The proportioning system is equipped with a pulse dust collector to collect dust thus keeping the working area clean.

The proportioning part is automatically working under the control of the central controlling system.

* The mixing part is designed to mix these powders evenly, we use a double-shaft mixer in this part.

A double-shaft mixer is a kind of mixer machine, which is widely used for mixing powder, granular, flake, block, irregular, and sticky materials in the industries of feed, cereal, food, chemicals, medicine, pesticide, etc.

Our SSHJ Series double shaft high-efficiency mixer machine synthesizes the essence of the double shafts paddle mixer at home and abroad and develops, it as a kind of Low-speed, high-efficiency, energy-saving ideal mixing equipment. With high Mixing homogeneity, no mixing dead angle, a short mixing period (30-120 seconds/batch), and mixing evenly. Entire-bottom type pneumatic big-door-open discharging, with fast discharging performance and at low material residue rate; Discharging with a good seal and reliable, have no leakage. Loading with a big variable range, equipped with grease adding a pipe in the machine body, could be appropriate to add a variety of liquids. The mixer with compact structure, beautiful shape, and smaller space than other mixing equipment. Mixed fast and smooth, stable performance, low noise, no dust, no pollution, etc.

The machine consists of two rotors in the opposite rotating direction, there are several special angle paddles welded on the rotor. On the one hand, paddle driving materials along machine intine for anticlockwise rotation, on the other hand, paddle driving materials turning around. The intersection overlap between two rotors forms a weight loss zone, in this area, regardless of material shape, size, and density can make the material floating and weightless at the moment, this makes the material in the machine tank form an all-wave continuous cycle turning, Intertwining, and cutting, so as to achieve fast and smooth mixing efficiency.

The rotor and its driving Rotor are composed of the paddle, shaft, and knighthead. Motor through reducer, chain drive the rotor to a certain speed operation, installed paddles in the double-shafts with a certain angle could spill materials into the entire container. Materials in an instant weightless and extensive cross form a flow layer and mixing, the material also prompt by paddles at the same time. Along the shaft do radial motion thus forming an all-wave combined cycle.

The machine body is W-type. Both ends of the machine body have a return duct, the machine body connected by return duct, feeding, and discharging material, the air discharged by the material could circulate in this space, and will not overflow outside the machine

Discharging door and seal device The Discharging door is composed of a door body, bracket arm, and adjusting nut. It seals parts around of discharging door, and when the discharging door shuts tight, a rubber-sealed strip closes to seal parts side of the door to avoid material leakage. The sealed strip could be replaced when it is damaged or aging. If necessary, adjust the location of the adjusting nut to change the distance between the bracket arm and door body, to make the discharging door keep level with machine shell bottom circular surface and to seal.

The discharging control system is composed of a cylinder, connecting rod, universal driving shaft, and travel switch. The discharging door is installed on the universal driving shaft, and the universal driving shaft connects with the assistant driven rocker of the connecting rod, and cylinder head hinges with the driven rocker. The cylinder is reciprocated to make the universal driving shaft rotate through the connecting rod, thereby driving the discharging door open or close.

A liquid-adding pipe is installed on the top of the machine body, it's composed of pipe and nozzle, with the liquid sector sprayed by the nozzle. Several nozzles are distributed evenly on the machine shell. The Inlet of pipe has a flange and connects with the oil supply system.

* The pelletizing part produces feed pellets from the mixed powder. We use a ring die pellet mill equipped with a stainless steel auger, stainless conditioner, and stainless steel ring die to produce high-quality feed pellets.

Ring die feed pellet machine is designed to produce high-quality feed pellets for animals, livestock, and poultry. For different kinds of animals, the raw material is different, there is a formula for the ingredients for different kinds of feed pellets.

Our ring dies feed pellet machine applied horizontal ring die type, the machine is equipped with stainless steel conditioner, and the raw material feeds into this conditioner from the auger, at the same time there is steam supplied to this conditioner from the boiler, the steam with mix with the raw materials inside the conditioner, the high-temperature steam can sterilize and cure the raw material so that to make sure the final feed pellets are clean enough to meet the food-grade standard and the feed pellets are easy to digest by animals.

The most important part of the ring die feed pellet machine to decide the quality of the final pellets is the ring die. The diameter of the holes on the ring die decides the diameter of the final pellets, and the effective compress length of the holes decides the hardness of the final pellets. The diameter of the hole and effective compress length decide the compression ratio of the ring die, so we can say the compression ratio decides the quality of pellets produced from the ring die feed pellet machine. Our engineer can calculate and design a suitable compression ratio according to the diameter of the pellets you want to make and the formula of your raw materials.

Horizontal ring die type design, easy to feed material, simple operation and maintenance

Equipped with a conditioner to sterilize and cure the raw material, the conditioner is made of stainless steel and can meet the food grade requirements.

The gearbox transmission system greatly improves transmission efficiency and increases production efficiency

International famous brand bearings for the main shaft and rollers, improve the machine's stability

Our engineer can design different kinds of compression ratio ring die according to the diameter of pellets, final usage of pellets, and formula of raw material to ensure good quality can be made from our ring die feed pellet machine

The parts touch raw materials all made of stainless steel

Equipped with ring die lifter, easy-to-change ring die

* The cooling and pellet breaking part is designed to cool the pellets, for some purpose need pellet breaker to break the pellets into a smaller size.

Pellets discharged from the pellet mill temperature is 70℃－90℃, if do not cool down there will be a crack on the surface of the pellets, so cooling pellets is an essential process in the feed pellet production line.

Our counter-flow pellet cooler can cool the pellets from 70℃－90℃ to room temperature in a short time, and reduce the safety moisture ≤by 10％, this makes the pellet convenient for transport, storage, packing, and keeping.

Counterflow cooler is a new type of popular cooler on the international market. It uses the counter-flow cooling principle to cool the pellets with high temperature and high moisture.

Pellets feed on the airlock on top of the pellet cooler and fall inside the cooling tank, the cold air comes into the cooling tank from the bottom of the pellet cooler by the suction of the air fan, and inside the cooling tank hot pellets meet the cold air, when cold air mix with hot pellets, the temperature of pellets reducer, and finally, pellets discharged from the discharge door and go to discharge chute while hot air and dust go to air fan by suction of air fan. The hot air is finally emission from the discharge pipe of the air fan and dust goes to the dust tank at the bottom of the cyclone.

On the pellet cooler, there is a sensor to indicate the level of pellets inside the cooling tank, inside the electric panel there is a time delay, the sensor and time relay work together to control the cooling time and discharge time, when pellet level inside the cooling tank reaches the upper level and cooling time reached, the time relay gives a signal to the electric panel, the panel control motor or air cylinder running to open the discharge door, pellets start to go to discharge chute from cooling tank until the level of the pellets inside the cooling tank reaches the lower level the sensor give panel signal to start the motor or air cylinder to close the discharge door and stop discharge pellets.

The whole process is automatically working, the sensors, time relay, and electric panel control the process. But if you want to control the cooling process manually, the electric panel can use manual control.

* The pellet sieving and packing part is to sieve, classify, and pack the pellets into bags.

The sieving machine in the feed pellet production line is two layers or three layers designed to pick out the powder, and dust from pellets, and classification the pellets by size.

Different clients have requirements on the size of pellets, we design rotary pellet sieves to sieve the pellets and classification pellets.

We provide a packing solution to pack pellets into bags and seal the bags.

According to the client's requirement on the weight of each bag and bag features, we provide accordingly packing machine to pack the pellets for delivery and storage.

We also design storage soils to bulk store the pellets.

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