2000Kg/h Toilet Soap Bathing Soap production Finishing Line

1000-2000Kg/h Toilet Soap production FInishing Line Introduction

This is a soap finishing line designed to make toilet soap, bathing soap or hotel soap from soap noodles and other ingredients as raw material, the designed capacity is 1000-2000Kg/h for finished soaps, the output quantity will be decided by weight of per toilet soap will make. From this production line can make various sizes and shapes medium and high grade toilet soaps which have TFM (totally fatty acid) contain from 35% to 72%.

Main raw material: Soap Noodles

Ingredient: Caustic soda, Zeolite, Perfume, Pigment or the ingredients according to buyer's formula

Water: Water circulating in rollers of three roller mill, inter layer of augers on refiner mill and duplex vacuum plodder to cooling the machines

Installed power: 123Kw, electricity consumption: 95-100Kw.h

Installation size: 30x8x3.5 meter (LxWxH)

Labor required: 6-8

1000-2000Kg/h Toilet Soap Finishing Line Working Flowchart

1000-2000Kg/h Bath Soap Finishing Line Equipment List

1. Mixer: Mixing soap noodles with ingredients uniformly

Model WJ1000

Capacity 300Kg per batch

Motor 11kw

Size 2100x1200x1500mm

2. Refiner mill: Refining and mill the mixed raw materials and extruding them to granules

Model JM273

Capacity 2000kg/h

Motor 11Kw

Size 2450x970x1700mm

3. Three roller mill: Milling and refining mixed raw materials and press them to schistose

Model SG405

Capacity 2000kg/h

Motor 15Kw

Size 2100x1950x1350mm

4. Duplex vacuum plodder: extruding raw materials to soap bar

Model ST273

Capacity 2000kg/h

Motor 18.5+22+2.5Kw

Size 4050x1050x2300mm 

5. Vacuum pump: installed on duplex vacuum plodder, exhausting water and impurities in extruding chamber

Model B15

Motor 1.5Kw

6. Cutting machine: cut soap bar to the length input toilet soap stamping machine

Model FZ40

Motor 1.5Kw

Cutting length 400mm

Size 850x500x1100mm

7. Toilet soap stamping machine: make toilet soap

Model XD150

Motor 4Kw

Each time make 3 toilet soaps, each minute stamping 70 times

Size 1100x1600x2000mm

8. Vacuum pump: for toilet soap stamping machine

Model B15

Motor 1.5Kw

9. Air compressor: for toilet soap stamping machine

Model ZP0.6

Motor 3Kw

10. Low temperature chiller: cooling the mold on toilet soap stamping machine

Model LD10

Cooling coolant to -18 Celsius

Size 1500x850x1800mm

11. High temperature chiller: cooling water to cooling down refiner mill and duplex plodder

Model LS15

Cooling water to 5 Celsius

Size 1750x850x1700mm

12. Conveyors:

12.1 send mixed material from mixer to refiner mill, length 3 meter

12.2 send milled granules from refiner mill to three roller mill, length 2 meter

12.3 send milled schistose from three roller mill to duplex vacuum plodder, length 4 meter

12.4 send soap bar into toilet soap stamping machine, length 3 meter

12.5 send residues from stamping machine to duplex vacuum plodder, length 8 meter

12.6 collect finished soap after stamping machine, length 4 meter

13. Electric panel: Control all the machines in the production line

14. Packaging machine: Wrapping toilet soaps by PVC or paper or carton

1000-2000Kg/h Toilet Soap Finishing Line Drawing

Sample Toilet Soaps Produced from 1000-2000Kg/h Toilet Soap Finishing Line

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